Cylindrical Nylon OEM Custom Drive Transmission Machine Duplicate Plastic Helical Gear Wheel

Description

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Cylindrical Nylon OEM Custom Drive Transmission Machine Duplicate Plastic Helical Gear Wheel

The Cylindrical Nylon OEM Custom Drive Transmission Machine Duplicate Plastic Helical Gear Wheel is a versatile gear used in various applications such as motors, electric cars, machinery, toys, agricultural machinery, and cars. It features a hardened tooth surface for durability and is designed as an external gear. The gear is manufactured using a cut gear method and has a curved tooth shape. Made from stainless steel, it ensures strength and corrosion resistance.

Samples of the gear are available for purchase at $10 per piece, with a minimum order quantity of 1 piece. Customization options are also available for tailored gear solutions.

Product Description:

The Cylindrical Nylon OEM Custom Drive Transmission Machine Duplicate Plastic Helical Gear Wheel is a customized injection and machining gear. The manufacturing process involves injection molding and CNC machining. It can be made from various materials such as nylon, PA66, ABS, PP, PC, PE, POM, PVC, PU, TPR, TPE, TPU, PA, PET, HDPE, and PMMA. The gear conforms to ISO9001 and ISO14001 quality control standards. It has a tolerance of ±0.01mm and meets AGMA, JIS, and DIN quality standards.

The gear can undergo surface treatments such as blackening, plating, anodizing, and hard anodizing. Its hardness ranges from 30 to 60 H.R.C. The size and color of the gear can be customized according to customer drawings, and it can have a polished or matte surface, painting, texture, vacuum aluminizing, or logo stamping.

Dimensional tolerances are strictly followed, with ±0.01mm or even more precise accuracy. Samples are shipped for confirmation, with shipping costs borne by customers. The gear is carefully packaged in clear plastic bags, cartons, wooden pallets, or other special packaging as per customer requirements. Delivery usually takes 2 to 8 weeks, and shipping options include FedEx, UPS, DHL, TNT, EMS, or other preferred methods.

Production Management:

1. Workers are trained to inspect gears for any defects during production.
2. Quality control (QC) checks 1 piece for every 100 pieces during CNC machining, ensuring dimensional tolerances are met.
3. Gears are inspected at every step of the production process, and final inspection is conducted before shipment. All inspection records are kept for three years.
4. Sales representatives provide regular updates and pictures of the production process, allowing customers to monitor progress and identify any potential issues.
5. Our team is dedicated to ensuring quality and customer satisfaction, valuing every inquiry and opportunity to serve.

Quality Control Process:

1) Raw material inspection (IQC).
2) Pre-production line inspection.
3) In-process quality control (IPQC) with full inspection and routing inspection.
4) Final quality control (FQC) after production.
5) Outgoing quality control (OQC) before shipment.

Service:

1. Designing molds based on customer gear drawings.
2. Submitting mold drawings for customer review and confirmation.
3. Providing samples with detailed dimensions and cosmetic inspection reports, along with material certifications.
4. Providing inspection reports for important dimensions and cosmetic details of batched parts.

Packing and Shipment:

1. Gears are carefully packed in PP bags within cartons, ensuring they are suitable for express shipping, air shipment, or sea shipment.
2. Shipping options include UPS, DHL, FedEx, TNT, or preferred carriers.
3. Trade terms include EXW, FOB Shenzhen, or CIF.
4. We ensure prompt and secure deliveries to customers’ locations.

FAQ:

Q1: How do you guarantee the quality of your gears and parts?
A: We are an ISO 9001:2008 certified factory with a comprehensive industrial parts quality control system. We have IQC, IPQCS, FQC, and OQC processes in place to control every stage of production.

Q2: What are the advantages of your gears and parts?
A: Our gears and parts are competitively priced, deliver fast, and maintain high quality. Our employees are responsible, friendly, and diligent. Our products feature strict tolerance, smooth finish, and long-life performance.

Q3: What machining equipment do you use?
A: Our machining equipment includes plastic injection machines, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines, and more.

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