China Best Sales High Quality Injection Molding Plastic Nylon Star Gear hypoid bevel gear

Product Description

Company Information:
HangZhou Engineering Plastics Industries Co., Ltd, is the professional manufacturer of engineering plastic products.We are a free technical supplier,which have advanced automated production equipment,and very familiar with property of all kinds of plastics material.

White MC Nylon gear with best self-lubrication

Mc nylon, means monomer casting nylon, is a kind of engineering plastics used in comprehensive industries, has been applied almost every industrial field.
The caprolactam monomer is first melted, and added catalyst, then poured it inside moulds at atmosphere pressure so as to shape in different castings, such as:Rod, plate, tube.The molecule weight of mc nylon can reach 70, 000-100, 000/mol, 3 times than pa6/pa66.Its mechanical properties are much higher than other nylon materials, such as:Pa6/pa66.Mc nylon plays a more and more important role in the material list recommended by our country.

 
Main Characteristics MC Nylon Gear:
 
 
1.Good wear-resistance
 
 
2.Good corrosion-resistance
 
 
3.High self-lubrication
 
 
4.High vibration-absorption
 
 
5.High noise-absorption

The property of MC Nylon Gear :
 

Property Item No. Unit MC Nylon (Natural) Oil Nylon+Carbon    (Black) Oil Nylon (Green) MC90 (Blue) MCNylon+MSO2(Light Black)
Mechanical Properties 1 Density g/cm3 1.15 1.15 1.135 1.15 1.16
2 Water absorption   (23ºCin air) % 1.8-2.0 1.8-2.0 2 2.3 2.4
3 Tensile strength MPa 89 75.3 70 81 78
4 Tensile strain at break % 29 22.7 25 35 25
5 Compressive stress   (at 2%nominal strain) MPa 51 51 43 47 49
6 Charpy impact strength (unnotched) KJ/m 2 No brak No break ≥50 No BK No break
7 Charpy impact strength (notched) KJ/m 2 ≥5.7 ≥6.4 4 3.5 3.5
8 Tensile modulus of elasticity MPa 3190 3130 3000 3200 3300
9 Ball indentation hardness N/mm 2 164 150 145 160 160
  10 Rockwell hardness M88 M87 M82 M85 M84

Application of MC Nylon Gear:
 
1.Chemical Engineering
 
2.Electric/Electronic industry
 
3.Auto industry
 
4.Packing machine
 
5.Engineering machine
 
6.Pharmaceutical/equipment industry

Our Service:

1. Rich industry experience since 1988.
2. Wide arrange product line, including plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, PC, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
3. Manufacture, design and processing service as per your demand. 
 

 
Production Flow:

Product technology:
CNC machine,Extrusion,Injection,ect.
 

Processing Equipment :
CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press
 
 

 
Packaging &Shipping:
Packing in plastics bags,wooden case,pallet,container,ect. 
 
 

Certificate:
Certification:ISO,SGS,FDA,RoHS,Test report,ect.
 
 

FAQ:

1.A: What’s the size of plastics sheet?
   B:Nylon sheet:Thickness*Width*Length:20-100*1000*2000mm
      UHMW-PE sheet:Thickness*Width*Length:20-100*1000*2000mm;20-100*1250*3130mm; 20-100*1250*4250mm
     POM sheet:Width*Length:1000*2000mm
 
2. A:Can we purchase a small part of plastics sheet?
    B: Yes,you can, if we have the size you require in stock.
 
3. A:What color of plastics sheet?
    B: Nylon sheet:  Natural,black,blue,or according to client’s requiremnet.
         UHMW-PE sheet:  White,black,green ,bule,yellow,or according to client’s requirement.
         White,black
 
4. A:Can you manufacture the plastics products as per drawing?
    B: Yes,we can.
 
5.A: What the precision of plastic products according to drawing?
   B: Different machine with different precision,it usually around 0.05-0.1mm
 
6.A: What the technologies in producing plastics parts?
   B: Different products with different technologies,such as CNC machine,Extrusion,Injection
 
7: A:What kinds of processing machine do you have?
    B: CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press

Material: Nylon
Brand Name: Guangzhou Engineering Plastics
Certification: ISO9001: 2008, Test Report, RoHS
Warranty: Yes
Shape: Tube, Rod, Sheet, Parts, Bushing, Chain, Pulley etc
Free Sample: Yes
Customization:
Available

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Customized Request

plastic gear

Can plastic gears withstand high torque and load conditions?

Plastic gears have certain limitations when it comes to withstanding high torque and load conditions. Here’s a detailed explanation of their capabilities:

Plastic gears can be designed and manufactured to handle a range of torque and load conditions, but their performance is generally inferior to that of metal gears in high-stress applications. The specific capabilities of plastic gears depend on various factors, including the chosen plastic material, gear design, tooth profile, and operating conditions.

While plastic gears may not be suitable for extremely high torque or heavy-load applications, they can still provide reliable performance in many moderate-load scenarios. Plastic gears are commonly used in applications with light to moderate loads, where their unique properties and advantages outweigh their limitations.

Some plastic materials, such as acetal (POM) and polyamide (nylon), offer good strength and wear resistance, allowing them to handle moderate torque and load conditions. These materials can be reinforced with additives or fillers to enhance their mechanical properties and increase their load-bearing capacity.

It’s important to note that when designing with plastic gears, engineers must carefully consider factors such as gear size, tooth geometry, material selection, and operating conditions. Reinforcement techniques, such as using metal inserts or reinforcing fibers, may be employed to improve the strength and load-bearing capabilities of plastic gears in certain applications.

In high torque or heavy-load applications, metal gears, particularly those made from steel or other high-strength alloys, are generally preferred due to their superior strength and durability. Metal gears offer higher load capacities, better resistance to deformation, and increased resistance to wear under extreme conditions.

Ultimately, the suitability of plastic gears for high torque and load conditions depends on the specific requirements of the application and the trade-off between the benefits of plastic gears, such as weight reduction and noise reduction, and the higher load-bearing capabilities of metal gears.

It’s recommended to consult with gear manufacturers or mechanical engineers to determine the most appropriate gear material and design for a particular application, especially when high torque and load conditions are expected.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

Are there different types of plastic materials used for making gears?

Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:

  • Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
  • Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
  • Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
  • Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
  • Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
  • Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.

These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.

China Best Sales High Quality Injection Molding Plastic Nylon Star Gear hypoid bevel gearChina Best Sales High Quality Injection Molding Plastic Nylon Star Gear hypoid bevel gear
editor by CX 2023-10-21