China Best Sales Gear Plastic PVC Pet PP Products Stainless Steel Part Sand-Blasting Painting with Good quality

Product Description

Product Description

 

15 years experience in cnc machining workshop in HangZhou offering fast cnc prototyping and mass production service

Quotation: According to your drawing(size, material, thickness, processing content, and required technology, etc) . 
Drawing Formats: STEP, STP, GIS, CAD, PDF, DWG, DXF, etc, or samples.
Lead time: In general:15 workdays.
Minimum Order:  1PCS,Comply with customer’s demand. 
Material: Aluminum (6061-T6, 6063, 7075-T6,5052), etc…  
Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc/Copper/Bronze, etc…   
Stainless Steel (302, 303, 304, 316, 420), etc…  
Steel (mild steel, Q235, 20#, 45#), etc…    
Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18, etc.  
Alloy, SPCC, iron, etc…     
Plastic (ABS, Delrin, Nylon,PP, PE, PVC,POM,PC, Acrylic), etc…   
Process: CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, CNC grinding, auto lathe,CNC drilling, bushing, bending, stamping, tapping, Laser cutting,Vacuum Casting, Custom Silicone Molding, etc…  
Surface treatment:   Clear,color anodized, Hard anodized, Powder-coating,Sand-blasting, Painting ,Nickel plating, Chrome plating, Zinc plating, Silver/gold plating, Anodizing, Polishing, Electrophoresis, QPQ(Quench-Polish-Quench), Sandblast,Brushing, Oxide, Silk Print, Laser engraving, Heat treatment, Surface chamfering, Tempering, Knurl, etc…
General Tolerance:  +/-0.01mm ~ +/-0.05mm
Surface roughness:  Ra 0.1~3.2
Testing Equipment: CMM/YVM/Tensile Testing Machine/Hardness Test Machine/Ultrasonic Flaw Detector/Surface Roughness Measuring Instrument/Micrometer/Caliper/Thread Gauge/High Gauge /Trapezoidal thread plug gauge / Hardness Test.
QC System: 100% inspection before shipment.    
Certification: ISO9001:2008, ROHS.    
Production capacity:  500,000pieces per month depending on the complicacy of different products and the quantity. 
Machining Scope: 1). Equipment/Machinery.                             
2). Medical & Technological parts.
3). The Automotive/motorcycle parts.
4). The telecommunication parts.   
5). The power tool parts.  
6). Bicycle parts.  
7). The agricultural parts.   
8). Hardware.  
9).Toys.
Experience:  15 years of CNC machining products experience.    
Packaging:  Standard: pearl cotton and bubble bag, carton box and seal, Prevent damage.    
For large and big quantity: pallet or as per customers’ requirement.  
Term of Payment:   T/T, Paypal, etc…  
Delivery way: Express(DHL, FedEx, UPS, TNT, EMS), By Sea, By air, or on your requirement .
Our Advantages: 1).24-hours online service & Quickly Quote/Delivery.
2).100% QC quality inspection before delivery, and can provide quality inspection form.
3).16+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions. 
Note: All parts are not in stock, custom made according to customer’s drawings or samples!
If you have any parts to be made, please feel free to send your kind drawings  . 

 

 

Category


Production Process
1.According to the requirements of the customer’s order, we’ll hold a meeting for discussion and arrangement

2.Program the ordered product

3.Purchase the materials according to the processing size in the program

4.Debugging the equipment and then machining the materials

5.Some products need to be processed by CNC turning

6.Some products need to be processed by CNC machining

7.The finished product will be inspected for the first time

8.Qualified products will be finished the Surface treatment according to the order

9.After all processing requirements of the product are completed, we will conduct the final quality inspection

10.Assemble qualified products

11.All qualified products will be packaged, and the packaging should be shock-proof, pressure-proof and scratch-proof

12.The packaged products will be delivered according to the customer’s order requirements

Company Profile

  Shen Zhen New Source Mold Industrial Limited, Located in Xihu (West Lake) Dis. District HangZhou China. We also called Shen Zhen Xin Yuan Mold Industrial Limited. The company covers an area of 2000 square CHINAMFG and has nearly 100 experienced employees.

  We have more than 40 sets of advanced processing equipment including 3-axis,4-axis, 5-axis CNC, and gantry CNC. milling machine, lathe, drilling machine, sand blasting machine, and other advanced processing equipment.

  Xin Yuan Mold is committed to being an ideal partner for CHINAMFG customers to help them to turn their designs into great products, involving from the early rapid prototyping stage to small-lot production and then to final mass production.

  Xin Yuan Rapid Prototype has 1 rapid prototyping services factory and other joint venture specializing in sheet metal prototyping and sheet metal fabrication located in HangZhou city, China.Xin Yuan Rapid Prototype China is providing CHINAMFG customers with a broad range of subtractive or additive rapid prototyping services such as CNC machining, sheet metal prototyping, custom sheet metal fabrication, stereolithography or SLA 3D Printing, vacuum casting, surface treatment, extrusion prototyping, silk screen, pad printing, rapid tooling, and rapid plastic injection molding, etc.

  The main material includes Aluminum, Magnesium, Zinc alloy copper stainless steel, POM, PEEK, And other metal and plastic materials. The machining accuracy can achieve 0.01mm, Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, Roughness tester, and other high-precision testing instruments, We guarantee that 100% products will be inspected before shipment.

  At the same time, Xin Yuan Mold is a professional manufacturer of injection mold making, injection molding, secondary operations, and mechanical assembly.We are dedicated to serving our customers in a wide range of industries including Automotive, Electronic Appliances, Mobile Communication, Medical Devices, and Toys with high-quality products, competitive pricing, and quick on-time delivery.

  With rich and CHINAMFG experience, vast capabilities, and advanced equipment, Xin Yuan Mold provides high-quality, proven solutions for all your rapid prototyping, low-volume, and mass-production needs.

  If you want to learn more about Xin Yuan Mold China, please do not hesitate to contact us for more information about our rapid prototyping services capabilities. If you are traveling to China, we would warmly welcome you to visit us and meet you in person to hear more about the project you are working on!

Company Strength
1. The gantry milling machine can process the surface with multiple milling cutters at the same time, with high processing accuracy and production efficiency. It is suitable for processing the plane and inclined plane of large workpieces in batch and mass production. The CNC gantry numerical control machine can also process space-curved surfaces and some special parts.

2. Five-axis machining: Using CNC to move cutting equipment or different parts on 5 different axes simultaneously by rotating a table or cutting tool, avoiding collisions with fixed equipment parts and providing space for the production of very complex parts

3. CNC turning center, is a kind of high-precision, high-efficiency automatic machine. Can be processed in a straight cylinder, oblique cylinder, arc, and various threads. More suitable for mass production of complex parts.

4. mobile CNC automatic: lathe machine is a lathe milling integration and has an automatic feeding machine, mainly used for the processing of small parts of the bar, high processing precision, processing speed, very suitable for the diameter of the round bar within 38mm mass processing

5. Aluminum CNC Machining Center: is a full-function CNC machining machine tool,  through three-dimensional data programming, directly processed out of the required products, processed parts can be sprayed, electroplating, screen printing, coating surface treatment, can be assembled, better reflect the design function of the product

6. CNC machining centers can also be divided into 3-axis, 4-axis and5- axis machining centers. The 3-axis CNC machining center provides 3-axis linkage control, enabling tools to handle complex surfaces. The 5-axis machining center is on the basis of a 3-axis, there are 2 rotating axes, can be processed more complex structures, Suitable for plastics such as ABS, PC, PP, PE, POM, PA, PMMA, EPS, etc. Metal: Steel, aluminum alloy, zinc alloy, copper, etc.

7. Laser Cutting Machine: Metal laser cutting machine: laser cutting carbon steel, silicon steel sheet, stainless steel plate, aluminum alloy profiles, aluminum alloy, galvanized steel, hot rolled plate, galvanized steel, copper, and other metal composite materials, can be completed rapidly laser cutting. Because of high coordination ability, faster laser cutting speed, high-efficiency laser cutting, short commodity cycle time, sheet metal laser cutting machine is widely used

8. The 3D printing machine: The printer reads the cross sections in the file, prints them out layer by layer using liquid, powder,  or sheet material, and then glues the layers together in various ways to create a CHINAMFG object. The technology is characterized by the fact that it can be made in almost any shape, it is very fast and low costQuality

Control System
Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, a Roughness tester, and other high-precision testing instruments, We guarantee that 100% of products will be inspected before shipment.

1. Coordinate Measuring Machine: It can accurately measure the size, Angle, shape, and position of various workpieces, as well as various parameters of threaded parts, and is mostly used for quality inspection and comparison.

2. Video Measurement System: After the workpiece image is taken by the image detection system, the image data is transmitted to the computer, and the measurement software is used to measure various geometric elements and analyze the data. Its advantage is the high accuracy of measurement, measurement data can be directly input into AutoCAD, become a complete engineering drawing.

3. Tensile Testing Machine: is used for a variety of metal and non-metallic materials for instruments and equipment static load, tensile, compression, bending, shearing, tearing, stripping, and other mechanical properties of the mechanical testing machine.

4. Hardness Tests can reflect the mechanical properties of metal materials under different chemical compositions, organizational structures, and heat treatment conditions. Hardness test is widely used to test the properties of metal materials, monitor the correctness of the heat treatment process, and study new materials.

5. Ultrasonic Flaw Detector: It can detect, locate, evaluate, and diagnose various defects in the workpiece without damage, such as cracks, welds, pores, sand holes, inclusions, folding, and so on.

6. Surface Roughness Measuring Instrument: It can be used to detect the roughness of surfaces of different shapes, including plane, outer circle, inner hole, groove, and other difficult-to-measure surfaces.

7. Caliper: It is widely used for accurate measurement of workpiece length, inside and outside diameter, and depth measuring tools.

8. High Gauge: It is used to measure the size of the product, such as some two-dimensional dimensions such as circle, radian, Angle, distance, etc., which is the best tool to ensure the qualified size of the product.

9. Thread Gauge: It is usually used to check whether the size of the thread is correct. Thread size is composed of thread diameter and pitch. Usually in the selection of thread gauge to know the test thread specification.

Certifications

Packaging&Shipping
Packaging:

1. We use soft foam to pack the products, and then put the packaged products into standardized cartons and do a good job of boxing. This can play a scratch-proof, pressure-proof and shock-proof effect on the product.

2. We can also arrange packaging and shipping according to your requirements.

3. To facilitate customs clearance, we will put the product code on the package. However, we will not put the customer’s information on it, such as the logo, etc. We will do a good job of keeping the customer’s information confidential.

Shipping:

There are 4 options as follows:

1. International express: UPS, FedEx, DHL, TNT, Post, etc.

2. Port transportation: all ports. 

3. We deliver according to customer’s requirements.

4. Insurance for the goods according to the contract.

Customer Reviews

Recommended Products

FAQ

1. How can I customize my products?
Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc)  with details(Surface treatment, material, quantity, and special requirements, etc).

2. How g long i can get the quotation?
We will offer the quotation within 48 hours(Considering the time difference).

3. Are there any other requirements for the order?
OEM&ODM are welcomed.

4. Can I get a sample for testing?
We will offer free or charged samples depending on the products.

5. How long will you produce the parts?
Normally 2 weeks, we will arrange the production schedule depending on the quantity and the delivery.

6. What are your payment terms?
We can accept Western Union or Paypal for small, and for big quantities, T/T is preferred.

7. How about transportation?
By sea or by air and international express service

8. What if the products we received are not good?
Contact us without hesitation, the after-sales service will take responsibility.

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Machinery, Electronics & Computer, etc.
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Clear/Color Anodized, Hard Anodized, etc.
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

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Payment Method:







 

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear

What are the benefits of using plastic gears over traditional materials?

Using plastic gears instead of traditional materials offers several benefits. Here’s a detailed explanation of the advantages of using plastic gears:

  • Weight Reduction: Plastic gears are significantly lighter in weight compared to gears made from traditional materials such as metal. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Noise and Vibration Reduction: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment. Metal gears, on the other hand, tend to generate more noise and vibration due to their higher stiffness.
  • Self-Lubrication: Certain plastic materials used in gears have inherent lubricating properties, allowing for self-lubrication between gear teeth. This reduces friction and wear, eliminating the need for external lubrication and simplifying maintenance requirements. Metal gears, on the other hand, typically require lubrication to reduce friction and wear.
  • Corrosion Resistance: Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Cost-Effectiveness: Plastic gears are often more cost-effective compared to gears made from traditional materials. Plastic materials are generally less expensive than metals, and the manufacturing processes for plastic gears, such as injection molding, can be more efficient and economical for large-scale production.
  • Electrical Insulation: Plastic gears offer electrical insulation properties, which can be advantageous in applications where electrical isolation is required. Metal gears, on the other hand, can conduct electricity and may require additional insulation measures in certain situations.
  • Customization and Color Options: Plastic gears can be easily customized in terms of shape, size, color, and surface finish. This allows for branding, aesthetic preferences, or specific identification requirements in various applications. Metal gears, on the other hand, have more limited options for customization.

These benefits make plastic gears attractive alternatives to traditional materials in many applications. However, it’s important to consider the specific requirements and operating conditions of the application when selecting the appropriate gear material.

plastic gear

What are the factors affecting the durability of plastic gears?

The durability of plastic gears can be influenced by various factors. Here’s a detailed explanation of these factors:

1. Material Selection: The choice of plastic material is a critical factor affecting the durability of plastic gears. Different plastic materials have varying mechanical properties, including strength, stiffness, impact resistance, and wear resistance. Selecting a material with suitable properties for the specific application is essential to ensure long-term durability.

2. Load and Stress: The magnitude and distribution of the applied load significantly impact the durability of plastic gears. Excessive loads or high stress concentrations can lead to deformation, fatigue, or even failure of the gear teeth. Proper consideration of the anticipated loads and stress distribution is crucial during the design phase to ensure that the gears can withstand the expected operating conditions.

3. Operating Speed: The rotational speed at which the plastic gears operate can affect their durability. Higher speeds can generate more heat due to friction, potentially leading to thermal degradation or wear. The material selection and design should account for the anticipated operating speeds to ensure that the gears can withstand the associated stresses and temperature rise without compromising their durability.

4. Lubrication: Proper lubrication is vital for reducing friction, minimizing wear, and enhancing the durability of plastic gears. Insufficient or improper lubrication can result in increased friction, leading to accelerated wear and potential gear failure. The selection of suitable lubricants and appropriate lubrication methods is essential to ensure optimal performance and durability.

5. Environmental Conditions: The environmental conditions in which plastic gears operate can impact their durability. Factors such as temperature extremes, humidity, exposure to chemicals or UV radiation, and presence of abrasive particles can degrade the plastic material over time. It’s important to consider the anticipated environmental conditions and select a plastic material that offers sufficient resistance to these factors.

6. Gear Design: The design of plastic gears can greatly influence their durability. Factors such as tooth profile, gear geometry, clearances, and load distribution should be optimized to minimize stress concentrations, prevent excessive wear, and ensure even load distribution across the gear teeth. Proper design considerations, including appropriate fillets, reinforcements, and tooth profiles, can improve the durability of plastic gears.

7. Manufacturing Quality: The quality of the manufacturing process and the precision of the gear manufacturing can impact its durability. Inadequate manufacturing processes or poor quality control can result in dimensional inaccuracies, surface defects, or material inconsistencies that can compromise the gear’s durability. Ensuring high-quality manufacturing practices and inspections is essential to maintain the durability of plastic gears.

8. Maintenance and Service Life: The maintenance practices and service life of plastic gears can affect their durability. Regular inspection, proper lubrication, and timely replacement of worn or damaged gears can help extend their lifespan. Neglecting maintenance or operating gears beyond their intended service life can lead to accelerated wear and reduced durability.

By considering these factors, such as material selection, load and stress, operating speed, lubrication, environmental conditions, gear design, manufacturing quality, and maintenance practices, it’s possible to optimize the durability of plastic gears and ensure their long-term performance.

plastic gear

Are there different types of plastic materials used for making gears?

Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:

  • Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
  • Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
  • Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
  • Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
  • Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
  • Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.

These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.

China Best Sales Gear Plastic PVC Pet PP Products Stainless Steel Part Sand-Blasting Painting with Good qualityChina Best Sales Gear Plastic PVC Pet PP Products Stainless Steel Part Sand-Blasting Painting with Good quality
editor by CX 2023-10-26